Ivy-T progress
The most important bit of progress is that the bike is rideable, and I’ve been commuting on it for a week. It isn’t done, it needs a front rack, stem, and tail light (all will be custom), but rideable is a huge step.
It is a nice compliment to Gifford, pretty much the only bike that I’ve been riding for a year. Gifford is utilitarian, the station wagon of a bicycle fleet. The Ivy-T is much sportier, currently weighing in around 23# with fenders, battery powered lights, and a frame fit pump. If I can keep it near 23# with generator lighting and the front rack I’ll be very happy.
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The Diacompe GC450 centerpull brakes work very well. They almost never squeal, do a fine job of stopping, and are light and nice looking. I'm surprised, but the 27 year old brake pads (never used) even work well.
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Brandon Ives did a nice job brazing the lugs (with silver). My fork crown, done in brass, is a little messier.
Here are some photos showing some of the fork building steps. I don’t have a photograph of the fork raking because I raked these fork blades months ago at Alistair Spence’s shop. I don’t have a fork bending form yet.
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First the crown was brazed to the steerer. This is done first so that I can turn the crown race down on my lathe (easier without the fork legs attached).
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I remove the flux and clean up the crown by hand. The aluminum rod sticking out is a part of the fender mount, and works with an eye bolt to keep the fender in place. It will be cut trim at installation time.
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I use this fixture to check the frame angles and set the fork blade length. The fork blades are uncut and the front axle height is setup until the angles are correct. The difference between the front and rear axle height (142mm front, 150mm rear) tells me how much fork blade to remove (8mm in this case).
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seat tube angle
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head tube angle
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The fork and trimmed down blades are set into the fork fixture for brazing. This is my second generation fork fixture, I'm going to sell these as a kit later this winter.
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The flux is soaked off in hot water and everything is cleaned up. The top hole on the inside of the fork crown is open as a vent hole and will be used to run the wire for the front light.
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The fork alignment is checked on my alignment table. I had to tweak one fork blade slightly. Rake was left at 63mm.
Finally, here is a photo of the fender mount in use. I learned about this setup from Jan Heine. The fork crown is drilled in the back, and there is a blind hole in the front. A piece of aluminum rod (fender stay) is put into place. The tension of the fender’s eyebolt holds it in place. It looks very clean, it is light, and it was easier than making a threaded fitting in the bottom of the fork crown.